The problem was confirmed upon opening the cylinder cover and dismantling of the cylinder head. Lo and behold, what stumbled upon us is an ugly but a hopeful situation.
Upon seeing this, my blood seems to rush all over my head. I was quoted with a very ridiculous price for a replacement and I believe there's a cheaper alternative. In a mild state of panic, I started making phone calls and posting questions online on where to get a cheaper replacement. I was in a very impeccable timing as it looks like a cylinder head season and almost everybody's buying one to replace theirs. Among my calls made its way to Terence Cosiep of Enkat who told me that the cylinder can be repaired and asked me to just bring it to him and he'll take care of it, another call went to Mike Lugtu of the famous Mike and The Mechanics who suggested to bring the cylinder head to Bavarian Machine Works in Pasay. On the following weekend I brought the head to Terence and got one of his helper to bring us to...Bavarian Machine Works, B.M.W.
Bavarian Motor Works is located in Cabrera St., Pasay City. This is a machine shop whose very specialty is rebuilding Mercedes-Benz cylinder heads, engine blocks to name a few. It's a typical machine shop with middle-aged people hanging around, never mind the ragged looks, these guys are competent craftsmen that can passed up as AMG engine builders in Affalterbach, sometimes even better. For safety reasons, I was not allowed to go to the work area and see what they are doing but those lathes, shapers and grinders surely helps a lot in building the nation's economy. They have every right tools to build a Mercedes-Benz engine.
One machinist approached and took a look at a badly injured cylinder head, he spinned out a micrometer caliper and started measuring the damages. With a sigh of relief, my cylinder head passed off as "repairable". So the cost estimation went on with the friendly owner who has been kind enough for my impatience.
On my part, I went around buying the new parts I need. Of course, I got several stuff mostly from Enkat which included a new camshaft, water pump, gaskets etc. Also went to Delodur for the sliding rail, timing chain, chain tensioner, oil seals etc. Also been to Charon for the coolant reservoir and for the hydraulic valve lifters which I cancelled because we didn't able to rummage a complete set.
Days gone by and the cylinder head is finally ready. I went to B.M.W. to pick it up and paid the cost, run to Mang Danny to have everything assembled. Although got some minor problems on small parts that was left out or missing such as the camshaft woodruff. But eventually, the cylinder head is again on top of the cylinder.
B.M.W. did an excellent job in regrinding, re-surfacing and cavity-filling of the cylinder head, as if it was new and nothing has happened.
Again, don't be fooled by the ragged looks, these guys(Mang Danny's) are competent. While I was shooting this assembly process, behind me is a dismantled 2006 Volkswagen Touareg in which the owner is having a hard time looking for a shop to fix it.
After which, Klaudia started normally as if only a tune-up was done. Mang Danny didn't recommend the mythical "break-in" so out of the garage I pushed the pedal to the metal and thankfully, it is catching up again.
Next phase is body works, but honestly, it's difficult for me to put her in the garage again for a long time, she just runs like a dream.
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